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Adelphi Group

Powered Vial Crimper

High-precision pneumatic vial crimping and de-capping system for consistent pharmaceutical sealing, delivering reduced operator effort, faster workflows and GMP-ready performance.

Product details

  • Powered Crimping for Pharmaceutical Vials
    The Powered Vial Crimper is a pneumatically operated system designed to deliver consistent, repeatable crimping of aluminium vial seals in pharmaceutical and laboratory environments. By removing the need for manual force, it improves consistency while reducing operator fatigue during extended use.
  • Compatible with Industry-Standard Vial Closures
    Designed for use with plain aluminium seals as well as flip-off and flip tear-off seals, the system supports a wide range of pharmaceutical packaging formats. For flip-off and tear-off seals, the plastic insert must be removed before de-capping the aluminium crimp using the appropriate head.
  • Common Pharmaceutical Seal Sizes
    The Powered Vial Crimper supports 13 mm, 18 mm and 20 mm aluminium crimp seals, covering the most widely used sterile vial formats in pharmaceutical, biotech, diagnostics and veterinary applications.
  • Interchangeable Crimping & De-Capping Heads
    Each crimping head is manufactured to suit a specific seal size and type, ensuring correct geometry and reliable sealing performance.
    • Crimping heads can be changed tool-free in approximately 30 seconds
    • Dedicated de-capping heads are also available, allowing controlled removal of aluminium crimps
  • Precision Crimping with Adjustable Force
    Crimping force is controlled via a compressed air pressure regulator (mounted remotely, typically on a wall). This allows precise adjustment of applied force, ensuring secure, reproducible crimps without damaging the vial or seal.
  • Flexible Operation Modes
    The crimper can be configured to suit different workflows:

    • Handheld operation using a trigger start
    • Bench-mounted operation on an optional support stand

    When fitted with the optional stand and foot pedal, the system enables hands-free operation, improving control, repeatability and ergonomics for higher-throughput or extended production runs.

  • Designed for Regulated Environments
    Durable, corrosion-resistant materials and controlled pneumatic operation make the Powered Vial Crimper well suited to GMP-compliant laboratories, cleanrooms and small-scale pharmaceutical production.

Technical specifications

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TypicalProduct OutputUp to20 per min
Machine HeightonStand420 mm
Stand Width230mm
StandDepth370 mm
Machine Weight9.85 kg
Compressed Air Supply Pressure5to 7Bar
Compressed Air Working Pressure1Bar to3.5 Bar
Compress Air Consumption0.5 Litres of Free air per cycle
CrimpRepeatabilityControlled by air pressure
Cap TypePlain, flip off, tear up seals
CrimpJawMaterialPlatedhardenedsteel
SealDiameter Range13 mm, 18 mm and 20mm
Powered Vial Crimping Unit Front On 600 x 600

Service & Maintenance

Low-Maintenance, Workshop-Friendly Design

The simple mechanical and electronic layout allows easy cleaning and routine inspection. Robust components and straightforward adjustment mechanisms support long-term reliability in laboratory and production environments.

Why Choose Adelphi

  • Proudly Trusted Worldwide Since 1947

    With decades of experience and installations in over 100 countries, Adelphi is a trusted name.
  • End-to-End Project Management

    From concept to delivery, Adelphi provides complete project oversight. Ensuring a seamless operation.
  • Custom Solutions for Every Industry

    Whether you’re filling pharmaceuticals, cosmetics or food products, our products can be tailored to you.
  • British Manufacturing Excellence

    Our equipment upholds the highest standards of quality, craftsmanship & engineering integrity.

FAQ's

  • What is the Powered Vial Crimper used for?

    The Powered Vial Crimper is used to securely crimp aluminium seals onto pharmaceutical vials and remove caps when needed. It provides hands-free, powered activation for consistent sealing in labs, compounding pharmacies, pilot lines and sterile production areas.

  • Which vial sizes does it support?

    It supports the most commonly used vial seal sizes:

    • 13mm
    • 20mm

    These sizes cover the majority of sterile injectable and diagnostic applications.

  • Can it be used for flip-off and tear-off seals?

    Yes. The crimper is compatible with:

    • Plain aluminium seals
    • Flip-off seals
    • Flip tear-off seals

    Ideal for regulated pharma settings requiring multiple closure types.

  • Is the crimping pressure consistent?

    Yes. Powered activation delivers uniform crimp force every time, helping ensure:

    • Sterile integrity
    • Tamper-evidence
    • Repeatable, GMP-compliant results
  • What are the benefits vs. a manual crimper?

    Compared to manual crimping tools, the Powered Vial Crimper offers:

    • Faster operation
    • Less operator fatigue
    • More consistent sealing pressure
    • Improved ergonomics
    • Higher throughput

    Ideal for multi-shift environments and routine vial closure work.

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